Experts in Technical Analysis
Let us guide you through any foundation problem.
With cutting-edge technology, we diagnose, analyze, and provide tailored solutions to address your challenges effectively.
Motion Amplification Technology (MAT)
In addition to our expertise in foundation analysis, we offer Motion Amplification Technology (MAT) services.
This technology measures deflection, displacement, movement, and vibration not visible to the human eye, with it we can measure and quantify any structural/foundation movement. It is a predictive maintenance service since the detection of these vibrations, despite being negligible, lead to breakages and forced mechanical stops (with the consequent economic cost).
The objective of this analysis is to detect possible equipment foundation failures and tackle future problems.
With a proven track record of projects in sectors such as petrochemicals and energy, we ensure the integrity and reliability of your equipment.
Motion Amplification Technology
Apoltec works together with the Industrial Plant
We work together with multidisciplinary technical staff (Mechanical maintenance, Inspection, Reliability, Engineering & Civil Work) in order to analyze and to provide a proper diagnose
The structural flaws of the damping system and the machine installation condition are inferred through more or less evident symptoms. These symptoms not always are easily translatable in causes; for that reason, the essence of each technical report will consist of evaluating the dynamic response of its installation elements: grout, anchoring system and foundation blocks; through the following phases:
- Dynamic-time analysis: review of historical records and evaluation of trends on outages and shutdown causes, vibration levels and temperature distribution.
- Statically (Mechanical) analysis: readings of leveling, alignment and web deflections data.
- Foundation analysis under the design (geometry and mass distribution), construction mechanical values, concrete quality, and the system natural frequency.
- To locate discontinuities on grout and foundation material, identify the stress points and forecast the evolution of cold joints, cracks, and fracture planes, …
- Analysis of symptoms: corrosion (of grout, rebars, mounting plates, bed frames,…), material degradation by oil penetration, temperature, surfaces friction causing disbanding or separations.
Test & Material Fatigue
With swift inspections and sample extractions, we conduct comprehensive studies of soil and foundation conditions.
Our experts detect and repair fatigue and hidden pathologies that directly impact machinery performance.
Technical information
1. Technical Reports: On-Site Inspections & Testing
Apoltec collaborates with multidisciplinary technical staff to analyze and diagnose structural flaws and installation conditions. Our technical reports evaluate dynamic responses and utilize various tests and diagnostic tools, including MAT, ultrasonic testing, and echo-impact analysis, to identify underlying issues and develop targeted solutions.
- MAT: Motion Amplification Technology. This technology measures deflection, displacement, movement, and vibration not visible to the human eye, with it we can measure and quantify any structural/foundation movement
- To get samples and coring out concrete probes to determine mechanical & physical–chemical parameters (grout, concrete, subsoil)
- To measure displacements & vibrations on equipment – anchor bolts – grout – foundation and to screening the composite geometry, synchronizing the magnitude and direction on each point with the rotating phase or main exciting frequency (Relative Displacement Animation Test).
- Ultrasonic test to check the continuity of the materials (anchor bolts, grout and concrete)
- Echo-impact to detect discontinuities and to determine elastic parameters (foundation and grout) and the system natural frequency.
- Corrosion analyzer non-destructive to establish the correlation between surface area and corrosion grade and velocity (rebar, bolts & studs, bed frames,…)
- To check the anchor bolts tension: torque and elongation (stretching)
2. Why To Carry Out A Technical Analysis?
We specialize in technical analyses of heavy machinery foundations, aiming to detect problems, analyze causes, and propose optimal solutions for our clients.
3. What is MAT and How Can it Help You?
MAT amplifies movements to detect issues between machinery and foundations swiftly. Visit our website to view videos showcasing this technology in action.
4. Why Does Vibration Occur in Machinery? What is the First Cause of Vibration in Machines?
Vibrations can stem from internal mechanical issues or external factors affecting the ground and machinery foundation. Our focus is on addressing external factors impacting foundation stability.
5. Why Apoltec?
With a highly skilled technical team and extensive experience in the petrochemical sector, we deliver reliable technical analyses and solutions. Collaborating with specialized companies, we ensure comprehensive coverage from problem detection to execution, globally.
Apoltec is your turnkey engineering partner, equipped to handle projects worldwide with unmatched expertise and state-of-the-art technology.